Introduction
Hydraulic Exhaust Pipe Bender is an advanced equipment designed for efficient and precise bending of metal pipes. It is mainly composed of a solid body made of high-strength steel, an advanced hydraulic system, a Japanese Mitsubishi servo drive, a precision casting mold, a CNC control module, and other key components. The equipment is widely used in fitness equipment manufacturing, boiler installation, shipbuilding, heavy transport vehicle production, chemical pipeline laying, power plant construction, diesel engine CNC pipe bending, hydraulic pipe bending, and exhaust pipe bending.
Feature
High Strength
The Hydraulic Exhaust Pipe Bender uses high-strength steel to manufacture the body, with a yield strength of more than 500MPa and a tensile strength of more than 800MPa. Its hydraulic system uses hydraulic valves and integrated circuits to individually control the bending movement, which not only disperses stress and reduces the load of individual components, but also reduces friction and heat generation inside the system by optimizing the flow path of the hydraulic oil, thereby effectively extending the service life of the hydraulic components.
Precise Bending
The pipe bender is equipped with a precision casting mold with a manufacturing accuracy of up to ±0.05mm and an advanced CNC system to ensure precise bending. Combined with the high-precision position control of Japan's Mitsubishi servo drive (positioning accuracy ±0.1°), the bending angle error is controlled within ±0.5°. The pull + roller-bending method is adopted to accurately control the pulling force and roller pressure, improve the bending accuracy, and meet the processing needs of complex-shaped pipes.
Convenient operation
The hydraulic system of the Hydraulic Exhaust Pipe Bender is combined with the return spring system to make the bending process smooth and efficient. The touch screen is matched with the CNC module, and the operation interface is intuitive and easy to understand. Users can quickly get started after simple training. The equipment has a slow positioning function, which allows precise position adjustment before bending to ensure that each bend achieves the expected effect.
Flexible adjustment
The Hydraulic Exhaust Pipe Bender supports bending of various specifications of pipes from 1/2" to 2". The mold and roller system adopts a modular design. Users can replace different molds and rollers as needed to adapt to pipes of different specifications and materials. Equipped with a manually adjustable digital flow control valve, users can adjust the bending speed (0.1m/min to 10m/min) according to the material and thickness of the pipe to ensure a stable and consistent bending process.
Why Choose Us
Rich experience
A technical team with more than ten years of experience in designing and manufacturing pipeline processing equipment, with strong professional skills.
Full technical certification
Passed CE standard certification and ISO9001 quality management system certification, and our technical strength is internationally recognized.
Large production scale
The factory covers a large area and has many large-scale, advanced CNC processing machines, with considerable annual output, which can quickly respond to large-scale order needs.
Wide global market
Products are sold well in more than ten countries and regions, including China, Russia, India, Southeast Asia, Japan, Mexico, South Africa, Iran, Brazil, Latin America, etc., and the international market share is gradually expanding.
FAQ
Q: How about the delivery time?
A: Usually, it takes 30 working days for production.
Q: Do you provide all the operations and maintenance manuals in English?
A: Rich in overseas transaction experience, we have a full set of documentation, user manuals, and assembly guidance, all in English. You do not need to have any concerns about language issues.
Q: Do you offer any after-sales services?
A: After finalizing the product, we clear up the production line and send you photos and videos for your assurance. Upon request, our experienced technicians and engineers can provide installation and training services. Our customer service team is also always available to answer any inquiries if needed.
Q: What's your payment term?
A: T/T or L/C, 30% as deposit, the balance needs to be paid before delivery, but after inspection.
Q: Can your pipe-bending machines be customized?
A: Yes, we can use your control systems and print your logo on the machine; OEM is accepted for Hippo.
Q: What is the function of a Hydraulic Exhaust Pipe Bender?
A: A Hydraulic Exhaust Pipe Bender is designed to bend exhaust pipes with precision, allowing for smooth, accurate curves without damaging the pipe. This type of bender uses hydraulic force to ensure even bending pressure, which is ideal for creating exhaust system components like bends, curves, and mandrel bends used in automotive applications.
Q: How does a Hydraulic Exhaust Pipe Bender work?
A: The machine uses hydraulic pressure to push a pipe against a bending die, creating a smooth curve. The hydraulic system applies consistent force, which ensures the exhaust pipe maintains its structural integrity during bending. In many cases, a mandrel is used inside the pipe to support the inner surface and prevent deformation or kinking.
Q: How does the bending radius affect the performance of a Hydraulic Exhaust Pipe Bender?
A: The bending radius is a crucial factor in determining the machine's capability. A smaller radius means tighter bends, which require more hydraulic pressure. A Hydraulic Exhaust Pipe Bender can handle a range of bending radii, but the minimum radius will depend on the pipe material, wall thickness, and the machine's power. Tight radii require careful adjustment to avoid damaging the pipe.
Q: What kind of maintenance does a Hydraulic Exhaust Pipe Bender require?
A: Regular maintenance includes checking and replacing hydraulic fluid, lubricating moving parts, inspecting the bending dies for wear, and ensuring the hydraulic pressure is calibrated correctly. It's also important to clean the machine after use to prevent the buildup of debris, which could interfere with the bending process. Timely inspection of the hydraulic system and seals is also crucial.
Q: Is a Hydraulic Exhaust Pipe Bender suitable for both small and large-scale operations?
A: Yes, a Hydraulic Exhaust Pipe Bender is versatile enough for both small workshops and large-scale production facilities. For small operations, compact models can handle custom or low-volume exhaust bending, while larger industrial versions are designed for high-volume production, ensuring consistent and rapid bending for mass production.
Technical Parameters
|
CNC Technical Parameters |
|||||||||||||
|
Model |
Unit |
CNC18 |
CNC25 |
CNC38 |
CNC50 |
CNC65 |
CNC76 |
CNC90 |
CNC110 |
CNC130 |
CNC168 |
CNC219 |
CNC273 |
|
Maximum bending capacity |
mm |
Φ18x1.6 |
Φ25x2.0 |
Φ38x1.8 |
Φ50x2.0 |
Φ65x2.5 |
Φ75x2.5 |
Φ89x2.5 |
Φ110x5.0 |
Φ130x5.0 |
Φ168x16.5 |
Φ219x16 |
Φ270x20 |
|
Round tube/stainless steel tube |
mm |
Φ18x0.8 |
Φ25x1.8 |
Φ38x1.2 |
Φ50x1.3 |
Φ65x1.6 |
Φ75x1.9 |
Φ89x1.5 |
Φ110x2.0 |
Φ130x2.5 |
Φ168x4.0 |
Φ219x14 |
Φ270x14 |
|
Square tube/metal |
mm |
□15x1.2 |
□16x2.5 |
□30x1.5 |
□40x1.8 |
□50x2.3 |
□60x2.5 |
□75x2.5 |
□90x2.0 |
□90x6.0 |
□110x6.5 |
□189x14 |
□200x14 |
|
Maximum bend outer diameter for |
mm |
φ10 |
φ25 |
φ38 |
φ50 |
φ65 |
φ70 |
φ70 |
φ90 |
φ114 |
φ114 |
φ129 |
φ129 |
|
Bending radius |
mm |
10~80 |
20~100 |
25~150 |
30~230 |
30~320 |
40~250 |
40~250 |
50~280 |
80~500 |
90~500 |
120~800 |
130~1000 |
|
Bending radius range/ Square tube |
mm |
15~70 |
20~87 |
25~130 |
30~190 |
35~210 |
40~240 |
45~105 |
50~300 |
80~430 |
90~410 |
120~801 |
130~1000 |
|
Bending angle range |
degree |
190 |
190 |
190 |
190 |
190 |
190 |
190 |
190 |
190 |
190 |
190 |
190 |
|
Two-layer R maximum dfference R1-R2 |
mm |
20 |
50 |
50 |
65 |
75 |
85 |
85 |
100 |
130 |
145 |
170 |
180 |
|
Maximum effective distance |
mm |
1200 |
1500 |
3200 |
2200 |
3200 |
4000 |
4000 |
4000 |
5000 |
6000 |
1400 |
6000 |
|
Workbench height (mold center to ground height) |
mm |
1100 |
900 |
1100 |
1100 |
1100 |
1125 |
1100 |
1250 |
1300 |
1400 |
1400 |
1400 |
|
Mold center line height |
mm |
22 |
30 |
28 |
40 |
50 |
55 |
65 |
80 |
90 |
120 |
165 |
185 |
|
Bending [D.O.B] Speed |
deg/sec |
220 |
220 |
160 |
105 |
100 |
75 |
75 |
75 |
70 |
38 |
38 |
28 |
|
Bending (D.O.B| Sccuracy |
degree |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
|
Feeding[D.B.B] Speed |
mm/sec |
2000 |
2000 |
1400 |
1400 |
200~900 |
200~900 |
900 |
900 |
900 |
800 |
800 |
600 |
|
Feeding (D.B.B.] Accuracy |
mm |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
|
Transter tube|P.O.B.) Speed |
deg/sec |
300 |
300 |
300 |
200 |
200 |
200 |
200 |
200 |
200 |
90 |
90 |
90 |
|
Transter tube[P.O.B.]Accuracy |
mm |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
±0.05 |
|
Hvdraulic svstem motor |
kw |
1.7 |
2.2 |
2.2 |
3.8 |
5.5 |
11 |
15 |
22 |
22 |
30x2 |
45x2+11 |
55x2+11 |
|
Machine width |
mm |
900 |
900 |
900 |
900 |
1150 |
1500 |
1500 |
1700 |
2000 |
2200 |
2300 |
3400 |
|
Machine width |
mm |
1250 |
1250 |
1250 |
1300 |
1400 |
1400 |
1500 |
2100 |
2100 |
2300 |
2300 |
2700 |
|
Machine length |
mm |
2600 |
2900 |
4300 |
4300 |
5800 |
6800 |
6800 |
7000 |
9000 |
10000 |
11000 |
11500 |
|
Machine weight |
kg |
900 |
1000 |
2800 |
3200 |
5800 |
7500 |
7900 |
12000 |
13000 |
29000 |
38000 |
55000 |