Fully Electric CNC Tube Bending Machine
Jiangsu Lifu Machinery Technology Co., Ltd. is headquartered in Zhangjiagang Precision Electromechanical Industrial Park, and its branch is located in Huashi Town, Jiangyin. The company is mainly engaged in the research and development, production, sales, and service of high-end metal pipe forming automation equipment. All key components on the processing equipment are processed using CNC machine tools. The company has multiple advanced CNC processing equipment, including large polyhedral horizontal machining centers, gantry machining centers, vertical machining centers, and slow wire walking, to ensure the stability and accuracy of the products.
Why Choose Us
Our Certifications
Company has introduced a complete set of European and American technologies, CE standards, and completed ISO9001 certification in China. It is a professional manufacturer dedicated to providing comprehensive industrial automation equipment solutions for the pipeline industry.
Production Equipment
The company has multiple advanced CNC processing equipment, including large polyhedral horizontal machining centers, gantry machining centers, vertical machining centers, and slow wire walking.
Product Application
The company's products have successfully entered the production lines of well-known enterprises in industries such as automotive parts, aerospace, shipbuilding, motorcycles, furniture, air conditioning and refrigeration, and have received unanimous recognition from customers.
Production Market
With the unremitting efforts of all employees and the trust and strong support of customers at home and abroad, Jiangsu Lifu Machinery has marketed its products to more than ten countries and regions including China, Russia, India, Southeast Asia, Japan, Mexico, South Africa, Iran, Brazil, Latin America, and more.
Capacities
- Round tubing, mild steel Y.P. to 40,000 psi – 1.5 x .109”
- Round tubing, non-ferrous Y.P. to 25,000 psi – 1.625” x .135”
- Round tubing, stainless steel Y.P. to 60,000 psi – 1.375 x .065”
- Steel pipe, schedule 80 – 1
- Square tubing, mild steel – 1.125 x .120”
Specifications
- Maximum radius – 6”
- Minimum radius to diameter ratio – 1D
- Programmable motion – 10-Axis
- Maximum bend angle – 190º
- Bend arm repeatability – +/- 0.05º
- Carriage repeatability – +/- .005”
- Bend arm forward speed – 25 RPM
- Bend arm reverse speed – 25 RPM
- Standard tube length over mandrel – 13’
- B-Axis travel: 360º – speed: 60 RPM
- Y-Axis travel: ’ 8- speed: 2000 IPM
- Dimensions – ~ 18’ L x 4’ W x 5.5’ H
- Working height ~ 48.5”
- Voltage – 480 3 phase 60 Hz. 50 amp circuit required (220/3/60 @ 100 amps also available)
- Weight – Approximately 6,000 lbs.
- 2-year warranty
Advantages of Fully Electric CNC Tube Bending Machine
Production flexibility
Today’s market is witness to two important phenomena that have contributed over the years to a progressive reduction in production batches: the growing demand for product customization and the ever-increasing push towards technology innovation.
Repeatability
First of all, a distinction should be made between accuracy and repeatability in the bending process.
Accuracy is how exactly the machine moves the equipment components and its mechanical parts to the desired position. In an all-electric tube bending machine, the degree of accuracy is represented by the accuracy of the movement of the machine’s electrical axes which is about a hundredth of a millimetre and also an accuracy factor intrinsic to the system.
Production rate
In industrial sectors where a high productivity must be ensured, movement interpolation and smoothness of the bending head detachment from the bent tube in preparation for the next bend are extremely important.
Quality
Tube behaviour is different during bending depending on material and thickness. Therefore, a constant clamping force during the whole machining process may cause marking or crushing in some parts or, when materials are more resistant and tubes have a high diameter and thickness, it may not be sufficient to carry out the bend.
No transition periods
In terms of productivity and flexibility, it is very important to rely on a system that can work optimally from the start and independently from environmental conditions such as temperature and humidity.
Lower energy consumption
Today, rising energy prices, caused by the current pandemic impact but above all by the global need to reduce emissions, are forcing manufactures to carefully manage their energy consumption.
Clean work environment
A clean and healthy work environment has a positive impact not only on the cost for cleaning the workshop but also on safety, morale and the well-being of the workers.
Reliability
In today’s market, reliability of a production systems is an essential requirement to maximize the effective working time and the OEE.
Besides the quality of the components with which the tube bending machine is built, also the type of technology used implies a significant difference in terms of system reliability and speed with which possible problems are solved.
Application of Fully Electric CNC Tube Bending Machine
Construction Industry:
In the construction industry, the all-electric CNC pipe bender can be used to produce steel structure frames, bridges, highway guardrails and other components. Due to its high efficiency and accuracy, it can greatly improve production efficiency and quality level, reduce production cost and safety risks.
Power:
In the power industry, all-electric CNC pipe bending machines are used in the construction and maintenance of high-voltage transmission line towers to ensure the stability and safety of power facilities.
Transportation field:
In the transportation field, all-electric CNC tube bending machines are widely used in the production of metal components for subways, trains, automobiles and other transportation vehicles. Their high precision and consistency ensure the durability and safety of the components.
Aerospace:
In the aerospace industry, all-electric CNC pipe bender is used to produce hydraulic systems, fuel systems and other complex shapes of components to meet the special shape requirements.
Certificate
FAQ
We're professional fully electric cnc tube bending machine manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy bulk fully electric cnc tube bending machine made in China here from our factory. For price consultation, contact us.
Fully Electric Tube Bending Machine