End-forming Machine
Jiangsu Lifu Machinery Technology Co., Ltd. is headquartered in Zhangjiagang Precision Electromechanical Industrial Park, and its branch is located in Huashi Town, Jiangyin. The company is mainly engaged in the research and development, production, sales, and service of high-end metal pipe forming automation equipment. All key components on the processing equipment are processed using CNC machine tools. The company has multiple advanced CNC processing equipment, including large polyhedral horizontal machining centers, gantry machining centers, vertical machining centers, and slow wire walking, to ensure the stability and accuracy of the products.
Why Choose Us
Our Certifications
Company has introduced a complete set of European and American technologies, CE standards, and completed ISO9001 certification in China. It is a professional manufacturer dedicated to providing comprehensive industrial automation equipment solutions for the pipeline industry.
Production Equipment
The company has multiple advanced CNC processing equipment, including large polyhedral horizontal machining centers, gantry machining centers, vertical machining centers, and slow wire walking.
Product Application
The company's products have successfully entered the production lines of well-known enterprises in industries such as automotive parts, aerospace, shipbuilding, motorcycles, furniture, air conditioning and refrigeration, and have received unanimous recognition from customers.
Production Market
With the unremitting efforts of all employees and the trust and strong support of customers at home and abroad, Jiangsu Lifu Machinery has marketed its products to more than ten countries and regions including China, Russia, India, Southeast Asia, Japan, Mexico, South Africa, Iran, Brazil, Latin America, and more.
Product specification
|
Size |
44"W x 82"L x 76"H |
|
Weight |
5,200 lbs |
|
Cycle Time |
2.4 to 15 seconds* |
|
Tube O.D. Capacity |
1.5" |
|
Maximum Jaw Opening |
1.75" |
|
Ram Cylinder |
3-1/4" bore x 6" stroke |
|
Ram Force |
15 tons (maximum) |
|
Clamp Cylinder |
2-1/2" bore x 2-1/2" stroke |
|
Clamp Force |
17-1/2 tons (maximum) |
|
Hydraulic Unit |
15HP 21 GPM |
|
Working Pressure |
1200 PSI |
|
Maximum Pressure |
2500 PSI |
|
H.M.I. Interface |
|
|
Part Present Sensor |
|
|
Air Required |
60 to 80 PSI & 3 CFM |
|
Electrical Required |
480 VAC/3 Phase/60 Hz |
|
12 Month Warranty on Machines |
Technical Parameters
|
1 |
Max machining pipe diameter |
Copper (aluminum) Ф30mm |
11 |
Max clamping power |
2000kg |
|
2 |
Max machining W. Thickness |
1.6mm |
12 |
Max clamping journey |
30mm |
|
3 |
Machining units |
6 |
13 |
Max plus force |
2000kg |
|
4 |
Machining efficiency |
6p/12sec |
14 |
Max machining depth error |
< ±0.5 |
|
5 |
Electric control mode |
PLC |
15 |
Max coaxial error |
< 0.1 |
|
6 |
Operating mode |
Auto/ manual/ jog |
16 |
Movable die distance |
30mm |
|
7 |
Loading mode |
Manual |
17 |
Power supply |
Three phase 380V/50HZ |
|
8 |
Driven mode |
Servo-motor |
18 |
Hydraulic motor power |
3.75KW |
|
9 |
Machining mode |
Cool forging |
19 |
Hydraulic system pressure |
7-12Mpa |
|
10 |
Flaring journey |
150mm (Adjustable) |
Benefits of End-forming Machine




1. Versatility -These machines are versatile and can handle different pipe materials, including metal and plastic, as well as various diameters and thicknesses.
2. Precision forming - They provide high precision in shaping pipe ends, ensuring accuracy and consistency in the formed shapes.
3. Customization - Pipe end forming machines allow for the customization of end shapes according to specific design requirements or industry standards.
4. Increased eEfficiency - The automation of end forming processes contributes to increased efficiency in production, reducing manual labor and cycle times.
5. Diverse end shapes - These machines can create a variety of end shapes, including flanges, beads, flares, chamfers, and expansions, meeting different application needs.
6. Cost-Effective - By automating the end forming process, these machines contribute to cost savings by reducing labor costs and minimizing material waste.
7. Consistency - The automated nature of the machine ensures consistency in forming pipe ends, resulting in uniformity across a batch of products.
8. Improved quality - High precision and consistency lead to improved overall product quality, reducing the likelihood of defects in the end-formed pipes.
9. Reduced setup time - Modern pipe end forming machines often come with quick-change tooling systems, reducing setup time when transitioning between different end shapes.
10. Enhanced safety - Automation reduces the need for manual handling of pipes during end forming, contributing to a safer working environment for operators.
Types of End-forming Machine
Mechanical tube end forming machine:
This type of forming machine is driven by an inertia wheel driven by an electric motor, and a clutch is used to control the starting and stopping of the crankshaft. The pipe clamping device and the punching die device are operated by the crank-slider mechanism, and different dies can be changed for piercing, flaring, pre-assembled ferrules and other forming operations.
Automatic forming machines:
These forming machines have a high degree of automation and are capable of automatically completing the end processing tasks of pipe fittings. They usually use advanced control systems such as PLC or microcontroller to achieve efficient and accurate processing.
Hydraulically powered stationary molding machines:
These molding machines use a hydraulic system to provide power and are suitable for scenarios that require high pressure and complex molding operations. They are typically used for molding large components such as concrete blocks.

• Capacity 80mm O.D. tube
• All hydraulic, ram and clamp cylinder
• Adopt NC control system, touch screen,easy to operate.
• Adopt a hydraulic cylinder to control the shifting of mold (3 or more stations) , accurate and stable.
• High precision linear guide rail is adopted for propulsion, which is stable
• High performance imported hydraulic valve elements are used for mold change. Simple tool change and setting
• Equipped with a hydraulic cooling system to ensure long-term stable operation under high temperature
• Mobile foot switch has two functions of start and emergency stop
Application of End-forming Machine
Automotive industry: In the process of automobile manufacturing, the processing quality of tube ends directly affects the safety and stability of vehicles. Tube end forming machine can effectively improve the precision and consistency of tube end processing, providing strong support for the development of automobile industry.
Aerospace industry: The aerospace industry requires high quality and performance of materials. Pipe end molding machine can meet the aerospace field on the end of the metal pipe fittings of high-precision processing needs, to contribute to the development of China's aerospace industry.
Petrochemical: Pipes used in the petrochemical field have strict requirements for sealing and safety. Through the use of pipe end forming machine on the end of the pipe for accurate processing, can improve the quality and safety of the pipeline, for the development of the petrochemical industry to provide a strong guarantee.
Air conditioning system: In air conditioning systems, tube end forming machines are used to process tubes such as copper tubes to ensure the tightness and strength of the joints. This is critical to the performance and durability of the air conditioning system.
Solar systems: Tubes used in solar water heating and photovoltaic systems must also be precisely formed to meet specific installation and usage requirements. Tube end forming machines ensure the precision and surface quality of these tubes.
Medical equipment: Precision tubes used in medical equipment, such as scalpel tubes, have stringent requirements for forming accuracy and surface quality. Tube end forming machines can meet these requirements and ensure the performance and safety of medical equipment.
Catheter processing: Catheter tip molding machines are suitable for processing catheter tips, heads, sheaths and other catheters. Common applications include central venous catheters, hemodialysis catheters, drainage catheters, etc. They are suitable for both low temperature thermoplastics and high temperature thermoplastics.
Certificate


FAQ
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