Introduction
The Pipe End Bending Machine is a mechanical equipment designed for pipe end processing. It is mainly composed of key components such as a precision CNC system, hydraulic drive device, mold shifting mechanism, high-precision linear guide rail, and hydraulic cooling system. The Pipe End Bending Machine is widely used in automobile, construction, motorcycle, air conditioning, lighting, fitness equipment, medical, and other engineering industries.
Feature
Highly automated
The pipe End Bending Machine adopts an advanced CNC system, combined with a servo motor and automatic control technology, to achieve full automation from pipe feeding to processing completion. The equipment can automatically read the processing parameters, accurately control the hydraulic drive device and mold shifting mechanism, reduce manual intervention, and significantly improve production efficiency. Compared with the traditional manual pipe bending method, the production efficiency of this equipment can be increased by about 4-6 times, and it can run continuously for 24 hours, greatly shortening the production cycle.
Precise control
The equipment is equipped with high-precision encoders and sensors, combined with advanced closed-loop control systems, which can monitor and adjust various parameters in the processing process in real time, such as bending angle, pipe displacement, and hydraulic pressure. This precise control mechanism ensures the consistency of processing accuracy. The processing accuracy can reach within ±0.05mm, and the bending angle error is controlled within ±0.1 degrees, meeting the needs of high-precision processing.
Stable performance
The equipment is made of high-quality steel and precision processing technology. The fully hydraulic, plunger, and clamping cylinder design ensures the stability of operation. The application of high-precision linear guides and hydraulic cooling systems further improves the vibration resistance and heat dissipation performance of the Pipe End Bending Machine and extends the service life of the equipment. After 10 hours of continuous work, the processing accuracy fluctuation of the Pipe End Bending Machine does not exceed ±0.03mm, and the oil temperature is controlled below 45℃, ensuring long-term stable operation.
Easy to operate
The Pipe End Bending Machine is equipped with a user-friendly operation interface and touch screen, and the operation process is simple and easy to understand. High-performance imported hydraulic valve components and modular design make the mold change and setting process simple and fast. The mobile foot switch has two functions start and emergency stop, which improves the safety and convenience of operation. After simple training, the operator can master the operation of the equipment within 30 minutes. The mold change time is shortened to 10-15 minutes, which significantly improves production efficiency.
Processable shapes
- Bending: realize the bending of pipes at any angle.
- Die forging: The die forges the ends of pipes to enhance structural strength.
- Reduction: reduce the diameter of the ends of pipes.
- Expansion: expand the diameter of the ends of pipes.
- Flaring: flare the ends of pipes for easy connection.
- Flanging: form a flange at the ends of pipes to increase sealing.
- Curling: curl the ends of pipes to improve aesthetics and safety.
- Bump: form a bulge structure at the ends of pipes for specific connections or positioning.
- Chamfer: chamfer the ends of pipes to remove burrs.
- Fillet: Create a rounded corner at the end of the pipe to improve safety.
- Taper: Create a tapered pipe end to meet special needs.
Why Choose Us
Rich experience
A technical team with more than ten years of experience in designing and manufacturing pipeline processing equipment, with strong professional strength.
Full technical certification
Passed CE standard certification and ISO9001 quality management system certification, and technical strength is internationally recognized.
Large production scale
The factory covers a large area and has many large-scale advanced CNC processing equipment, with considerable annual output, which can quickly respond to large-scale order needs.
Wide global market
Products are sold well in more than ten countries and regions including China, Russia, India, Southeast Asia, Japan, Mexico, South Africa, Iran, Brazil, Latin America, etc., and the international market share is gradually expanding.
FAQ
Q: How about the delivery time?
A: Usually, it takes 30 working days for production.
Q: Do you provide all the operations and maintenance manuals in English?
A: Rich in overseas transaction experience, we have a full set of documentation, user manuals, and assembly guidance all in English. You do not need to have any concerns about language issues.
Q: Do you offer any after-sale services?
A: After finalizing the product, we clear up the production line and send you photos and videos for your assurance. Upon request, our experienced technicians and engineers can provide installation and training services. Our customer service team is also always available to answer any inquiries if needed.
Q: What's your payment term?
A: T/T or L/C, 30% as deposit, the balance needs to be paid before delivery but after inspection.
Q: Can your pipe-bending machines be customized?
A: Yes, we can use your control systems and print your logo on the machine, OEM is accepted for Hippo.
Q: What materials can a Pipe End Bending Machine handle?
A: A Pipe End Bending Machine can typically handle materials such as stainless steel, carbon steel, copper, aluminum, and other metals commonly used in piping systems. The machine is equipped with tools designed to accommodate the specific material properties, ensuring smooth and precise bends.
Q: How does the pipe end bending process affect pipe strength?
A: If done properly, the pipe end bending process does not significantly affect the strength of the pipe. However, improper settings or excessive force can lead to deformation, thinning of the pipe wall, or cracks. It's crucial to use the right machine settings and tools to maintain the structural integrity of the pipe.
Q: What are the key features to look for in a Pipe End Bending Machine?
A: When selecting a Pipe End Bending Machine, key features to consider include the type of bending mechanism (hydraulic or mechanical), the maximum bending capacity (in terms of pipe diameter and thickness), ease of operation, adjustable settings for various bending angles, and the ability to handle multiple materials.
Q: How do you maintain a Pipe End Bending Machine?
A: Regular maintenance includes cleaning the machine after use, checking hydraulic fluid levels, lubricating moving parts, and inspecting the bending tools for wear or damage. Additionally, it's important to periodically calibrate the machine to ensure accurate bending performance and to address any mechanical issues before they affect production.
Q: What industries use Pipe End Bending Machines?
A: Pipe End Bending Machines are widely used in industries such as construction, shipbuilding, oil and gas, automotive manufacturing, and plumbing. They are essential for any industry that requires the fabrication of pipes with precise bends, such as in the creation of pipelines, exhaust systems, or HVAC systems.
CNC Technical Parameters
|
Name/model |
TM-40 |
TM-60 |
TM-80 |
TM-100 |
TM-120 |
|
Maximum applicable pipe fitting |
φ40x2.0t |
φ60x2.0t |
φ80x2.0t |
φ100x2.0t |
φ120x2.0t |
|
Maximum working stroke |
100mm |
130mm |
150mm |
150mm |
150mm |
|
Oil pressure output |
4.5Mpa |
12Mpa |
12Mpa |
14Mpa |
14Mpa |
|
Working speed |
100mmin3-4sec |
100mmin3-4sec |
130mmin5-6sec |
140mmin6-7sec |
140mm in8-9sec |
|
Machine size |
2000x550 x1300mm |
2000x600x1400mm |
2900x700x1400mm |
3000x750x1500mm |
3500x900x1800mm |
|
Machine weight |
1100kg |
1250kg |
1600kg |
1800kg |
2500kg |
Non standard models, customized according to custamer requirements.
The data is for reference only, and the final technical parameters are subject to the technical agreement.