Three-dimensional CNC Pipe Bending Machine

Three-dimensional CNC Pipe Bending Machine

Large bending machine is equipped with a manually adjusted digital flow regulation valve to control the speed of bending motion.
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Description
Technical Parameters
Introduction

 

The 3D CNC pipe bending machine is a highly automated pipe processing equipment, mainly composed of key components such as a CNC system, hydraulic system, servo motor, transmission mechanism, and high-precision mold. It uses advanced CNC technology to achieve high-precision bending processing of pipes in three-dimensional space.

 

Feature

 

High-precision processing and positioning
The servo drive of the 3D CNC pipe bending machine provides a positioning accuracy of up to ±0.01mm, combined with the 3~5-axis servo motor control system to ensure that the angle, radius, and feeding length of the pipe during the bending process are accurate.

 

Efficient hydraulic
The equipment uses hydraulic valves and integrated circuits to control the bending movement separately. The pressure of the hydraulic system can reach 25MPa, and the flow adjustment range is wide. With the manually adjusted digital flow control valve, users can flexibly control the speed of the bending movement according to actual needs to achieve an efficient and smooth processing. Compared with traditional pipe bending machines, the processing efficiency of the 3D CNC pipe bending machine has increased by about 30%, while the energy consumption has been reduced by about 20%.

 

Good stability
The integral frame design improves the rigidity of the equipment and reduces vibration and deformation; the precise hydraulic system and transmission mechanism ensure the stability and accuracy of the processing process. The average trouble-free working time of the 3D CNC pipe bending machine exceeds 8,000 hours, which significantly reduces the user's maintenance cost and improves the reliability and service life of the equipment.

 

3D bending simulation and optimization
Equipped with advanced 3D bending simulation software, users can simulate the bending process before processing, check whether the configuration allows the tube to bend without collision, and optimize the production process in the planning stage. After using 3D bending simulation software, the number of trial runs and trial production has been reduced by about 50%, which has greatly improved production efficiency and material utilization, while reducing the scrap rate by about 30%.

product-1362-782

 

Versatility
The 3D CNC tube bending machine has multiple functions:
1. Multi-material processing: supports a variety of tube materials such as carbon steel, austenitic materials, aluminum alloys, medium and high alloy steels, Inconel and Hastelloy materials, brass, and copper alloys, etc., to meet the diverse needs of different industries.
2. Wide capacity range: can process tubes from 3mm O.D. to 219mm O.D., adapting to tube processing of different specifications.

product-1080-618


3. Small radius and thin wall bending: The minimum bending radius can reach 1.5 times the diameter of the tube, and the thinnest wall thickness can reach 0.5mm, meeting the processing tasks with strict requirements on bending radius and wall thickness.
4. Complex tube form processing: can handle complex tube forms with multiple bends and angles, improving processing flexibility and adaptability.

product-1024-572

 

Why Choose Us

 

Rich experience

A technical team with more than ten years of experience in designing and manufacturing pipeline processing equipment, with strong professional skills.

 

Full technical certification

Passed CE standard certification and ISO9001 quality management system certification, and our technical strength is internationally recognized.

 

Large production scale

The factory covers a large area and has many large-scale, advanced CNC processing machines, with considerable annual output, which can quickly respond to large-scale order needs.

 

Wide global market

Products are sold well in more than ten countries and regions, including China, Russia, India, Southeast Asia, Japan, Mexico, South Africa, Iran, Brazil, Latin America, etc., and the international market share is gradually expanding.

 

FAQ

Q: How about the delivery time?

A: Usually, it takes 30 working days for production.

Q: Do you provide all the operations and maintenance manuals in English?

A: Rich in overseas transaction experience, we have a full set of documentation, user manuals, and assembly guidance, all in English. You do not need to have any concerns about language issues.

Q: Do you offer any after-sales services?

A: After finalizing the product, we clear up the production line and send you photos and videos for your assurance. Upon request, our experienced technicians and engineers can provide installation and training services. Our customer service team is also always available to answer any inquiries if needed.

Q: What's your payment term?

A: T/T or L/C, 30% as deposit, the balance needs to be paid before delivery, but after inspection.

Q: Can your pipe-bending machines be customized?

A: Yes, we can use your control systems and print your logo on the machine; OEM is accepted for Hippo.

Q: What is a three-dimensional CNC pipe bending machine used for?

A: A Three-Dimensional CNC Bending Machine is used for creating complex bends in pipes and tubes in multiple directions (x, y, and z axes). It's ideal for industries such as automotive, aerospace, shipbuilding, and construction, where precise and intricate pipe bending is required.

Q: How does a three-dimensional CNC pipe-bending machine work?

A: This machine utilizes computer numerical control (CNC) technology to automate the bending process. It bends pipes in three dimensions-using multiple angles and curves-allowing the creation of complex pipe designs. Operators input specifications into the CNC system, which guides the machine to achieve the desired bends.

Q: What is the difference between a three-dimensional CNC pipe bending machine and a traditional pipe bender?

A: A traditional pipe bender typically bends pipes in one or two dimensions, requiring more manual labor and potentially leading to higher chances of human error. A Three-Dimensional CNC Pipe Bending Machine, on the other hand, offers automated bending in three dimensions, ensuring more precise, repeatable, and complex bends.

Q: What industries use a three-dimensional CNC pipe bending machine?

A: Industries like aerospace, automotive, shipbuilding, and structural engineering use these machines to produce complex piping systems and frameworks. They are also used in HVAC, oil and gas pipelines, and furniture manufacturing, where high precision is essential.

Q: How do you operate a three-dimensional CNC pipe-bending machine?

A: The operation involves inputting bending specifications into the CNC system via a computer interface. The machine then automatically adjusts the bending arms and tooling to the exact parameters set. While the machine handles most of the bending, some manual input may be required for setup or maintenance.

 

 

 

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Technical Parameters

 

Model

DW18CNC

DW25CNC

DW38CNC

DW50CNC

DW65CNC

DW75CNC

DW90CNC

DW115CNC

DW130CNC

DW168CNC

DW219CNC

-3A-1S

-3A-1S

-2A-1S

-2A-1S

-2A-1S

-2A-1S

-2A-1S

-2A-1S

-2A-1S

-2A-1S

-2A-1S

-4A-3S

-4A-3S

-3A-1S

-3A-1S

-3A-1S

-3A-1S

-3A-1S

-3A-1S

-3A-1S

-3A-1S

 

-5A-2S

-5A-2S

-4A-2S

-4A-2S

-4A-3S

-4A-3S

-4A-3S

-4A-2S

-4A-2S

-4A-2S

 

-5A-3S

-5A-3S

-5A-3S

-5A-2S

-5A-2S

-5A-2S

-5A-2S

-5A-2S

     
     

-5A-3S

-5A-3S

-5A-3S

-5A-3S

5A-3S

     

BendingCapacity

Ø18X2mm

Ø25X1.6mm

Ø38X2mm

Ø50X3mm

Ø63X3mm

Ø75X4mm

Ø89X6mm

Ø100X8mm

Ø130X12mm

Ø168X14mm

Ø219X16mm

Range of Bending Radius

5-80mm

5-100mm

15-190mm

15-260mm

15-270mm

30-300mm

30-350mm

40-400mm

50-500mm

50-550mm

80-700mm

Max.Bending Degree

190°

190°

190°

190°

190°

190°

190°

190°

190°

190°

190°

Mandrel Length(Customized 6000mm or more)

1500mm

2200mm

2500mm

2800mm

3000mm

3200mm

3200mm

3500mm

4300mm

4500mm

6000mm

Bending Accuracy

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

Rotating Accuracy

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

Feeding Accuracy

±0.1mm

±0.1mm

±0.1mm

±0.1mm

±0.1mm

±0.1mm

±0.1mm

±0.1mm

±0.1mm

±0.1mm

±0.1mm