Automatic Tube Bender Machine

Automatic Tube Bender Machine

The three-dimensional automatic tube bender machine , capable of automatic left and right rotations, features a mechanically robust design and precision craftsmanship aligned with dynamic mechanics.
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Description
Technical Parameters

Introduction

 

The automatic pipe bending machine is an intelligent device that realizes complex space bending through a multi-axis linkage CNC system. The equipment is driven by a servo motor and combined with transmission mechanisms such as spiral bevel gears and helical gears. It can perform high-precision three-dimensional forming on pipes made of materials such as stainless steel and aluminum alloy. The bending diameter covers 5mm to 50mm, the maximum bending angle is 190°, and it supports complex space curve processing, such as S-type and U-type.

 

Main structure

 

Transmission mechanism: Spiral bevel gears are utilized for the bending transmission, while the main clamp is driven by helical gears in conjunction with a ball screw.

product-1117-817

Side Assist Push Structure: Utilizing an Integrated Electric Cylinder for Transmission

product-1065-770

 

Feeding structure: transmission via helical gear and rack

product-750-676
product-800-600
product-800-600

Feature


High precision
In the core transmission system of the automatic pipe bending machine, the spiral bevel gear drives the bending axis, the helical gear and the ball screw coordinately control the main fixture, and the grating ruler real-time feedback technology can compress the bending angle error to within ±0.5°, and the ellipticity error ≤1%.

 

Efficient feeding
The feeding module of the automatic pipe bending machine adopts a helical gear and rack transmission mechanism, with a feeding speed of 800mm/second, and a single bending cycle is shortened to 3 seconds. With the continuous feeding system, the production efficiency is increased by 40% compared with traditional equipment. Its integrated bending arm and head design optimizes the mechanical space, reduces structural interference, can handle pipes up to 6 meters long, and supports multi-angle continuous bending.

 

Intelligence and safety
• The automatic program control system of the automatic pipe bending machine integrates a dynamic parameter compensation function, which can automatically identify the material and specifications of the pipe, adjust the bending parameters in real time, and adapt to the diverse needs of thick-walled pipes (3mm) to special-shaped pipes.
• The electrical components use international brands (such as Mitsubishi servo motors and Siemens PLC) that meet the IP65 protection level and are CE and UL certified to ensure the stable operation of the equipment in high-temperature and dusty environments.

 

Our Company

 

Jiangsu LiFu Machinery Technology Co., Ltd. is a professional manufacturer specializing in comprehensive industrial automation equipment solutions for the pipeline industry. Headquartered in Zhangjiagang, with a branch in Jiangyin, we focus on R&D, production, sales, and service of high-end metal pipe forming automation equipment. Our product categories include the CNC electric oil hybrid series, CNC all-electric bending series, pipe-cutting machines, end molding machines, and chamfer machines, which are widely used in automotive parts, aerospace, shipbuilding, and other industries.

 

Why Choose Us

 

Rich experience

A technical team with more than ten years of experience in designing and manufacturing pipeline processing equipment, with strong professional skills.

 

Full technical certification

Passed CE standard certification and ISO9001 quality management system certification, and our technical strength is internationally recognized.

 

Large production scale

The factory covers a large area and has many large-scale, advanced CNC processing machines, with considerable annual output, which can quickly respond to large-scale order needs.

 

Wide global market

Products are sold well in more than ten countries and regions, including China, Russia, India, Southeast Asia, Japan, Mexico, South Africa, Iran, Brazil, Latin America, etc., and the international market share is gradually expanding.

 

FAQ

Q: How about the delivery time?

A: Usually, it takes 30 working days for production.

Q: Do you provide all the operations and maintenance manuals in English?

A: Rich in overseas transaction experience, we have a full set of documentation, user manuals, and assembly guidance, all in English. You do not need to have any concerns about language issues.

Q: Do you offer any after-sales services?

A: After finalizing the product, we clear up the production line and send you photos and videos for your assurance. Upon request, our experienced technicians and engineers can provide installation and training services. Our customer service team is also always available to answer any inquiries if needed.

Q: What's your payment term?

A: T/T or L/C, 30% as deposit, the balance needs to be paid before delivery, but after inspection.

Q: Can your pipe-bending machines be customized?

A: Yes, we can use your control systems and print your logo on the machine; OEM is accepted for Hippo.

Q: What is the difference between hydraulic and electric Automatic Tube Bender Machines?

A: Hydraulic tube benders use high-pressure fluid to apply bending force, making them ideal for heavy-duty applications. Electric tube benders use servo motors for high-precision, energy-efficient, and quiet operation, often found in CNC automatic tube benders.

Q: What is the minimum bending radius for an Automatic Tube Bender Machine?

A: The minimum bending radius depends on the tube material, thickness, and diameter. A general rule is that the bending radius should be at least 1.5 to 3 times the tube diameter to prevent flattening or cracking.

Q: What are the common problems when using an Automatic Tube Bender Machine?

A: Tube wrinkling – Caused by improper tooling or lack of lubrication.
Springback – Occurs when the material tries to return to its original shape. Compensation settings are required.
Ovality deformation – Can be minimized by using mandrels and pressure dies.

Q: How can I reduce material waste when using an Automatic Tube Bender?

A: Optimize tube length calculations before cutting.
Use proper lubrication to prevent surface defects.
Select the right bending radius to avoid unnecessary scrap.
Utilize CNC programming for precise, repeatable results.

Q: How does an Automatic Tube Bender Machine handle springback?

A: Springback occurs when a tube tries to return to its original shape after bending. To compensate:
Overbend slightly beyond the desired angle.
Use CNC-controlled springback correction settings.
Choose the right material and heat treatment to minimize elasticity.

 

 

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Technical Parameters

 

Model

DW18CNC

DW25CNC

DW38CNC

DW50CNC

DW65CNC

DW75CNC

DW90CNC

DW115CNC

DW130CNC

DW168CNC

DW219CNC

-3A-1S

-3A-1S

-2A-1S

-2A-1S

-2A-1S

-2A-1S

-2A-1S

-2A-1S

-2A-1S

-2A-1S

-2A-1S

-4A-3S

-4A-3S

-3A-1S

-3A-1S

-3A-1S

-3A-1S

-3A-1S

-3A-1S

-3A-1S

-3A-1S

 

-5A-2S

-5A-2S

-4A-2S

-4A-2S

-4A-3S

-4A-3S

-4A-3S

-4A-2S

-4A-2S

-4A-2S

 

-5A-3S

-5A-3S

-5A-3S

-5A-2S

-5A-2S

-5A-2S

-5A-2S

-5A-2S

     
     

-5A-3S

-5A-3S

-5A-3S

-5A-3S

5A-3S

     

BendingCapacity

Ø18X2mm

Ø25X1.6mm

Ø38X2mm

Ø50X3mm

Ø63X3mm

Ø75X4mm

Ø89X6mm

Ø100X8mm

Ø130X12mm

Ø168X14mm

Ø219X16mm

Range of Bending Radius

5-80mm

5-100mm

15-190mm

15-260mm

15-270mm

30-300mm

30-350mm

40-400mm

50-500mm

50-550mm

80-700mm

Max.Bending Degree

190°

190°

190°

190°

190°

190°

190°

190°

190°

190°

190°

Mandrel Length(Customized 6000mm or more)

1500mm

2200mm

2500mm

2800mm

3000mm

3200mm

3200mm

3500mm

4300mm

4500mm

6000mm

Bending Accuracy

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

Rotating Accuracy

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

±0.1°

Feeding Accuracy

±0.1mm

±0.1mm

±0.1mm

±0.1mm

±0.1mm

±0.1mm

±0.1mm

±0.1mm

±0.1mm

±0.1mm

±0.1mm