Introduction
Full Electric CNC Tube Benders are mainly composed of core components such as an all-electric drive system, a CNC control system, a high-precision rotating head, and customized molds. It is designed to meet the stringent requirements of tube bending processing in multiple industries such as aerospace, automobile manufacturing, locomotives, petrochemicals, fitness equipment, air conditioning and refrigeration, and sporting goods.
Feature
Advanced electric technology
Full Electric CNC Tube Benders integrates advanced electric motion technology. Its 11 fully electric drive axes provide powerful power support for the equipment. Compared with traditional hydraulic systems, electric drive not only reduces energy loss and noise pollution but also significantly improves processing efficiency. The bending speed of the equipment can reach 90 degrees per second, the rotation speed is up to 200 degrees per second, and the feeding speed reaches 700 mm per second.
Wide processing range
Full Electric CNC Tube Benders have a wide processing range and can easily handle the bending of tubes and profiles with diameters ranging from 6 mm to 53 mm. When equipped with a booster system, the device can achieve uniform bending with a minimum radius of 1D without obvious markings on the tube surface. Its rotating head can move 360 degrees freely in radial, horizontal, and vertical axes. This design enables the equipment to process various complex shapes of pipes, fully meeting the diverse needs of different industries for pipe bending.
Long service life
All steel processing parts of the Full Electric CNC Tube Benders Rotative Head undergo a rigorous heat treatment process to eliminate stress and improve the toughness and wear resistance of the material. At the same time, key components of the equipment such as motors and reducers are all selected from world-renowned brands, further improving the stability and reliability of the equipment. The average trouble-free working time of the equipment can reach thousands of hours or even longer.
Intelligent design
The Full Electric CNC Tube Benders Rotative Head is equipped with an advanced CNC control system that supports intuitive bending parameter settings and 3D workpiece simulation, making operation more convenient and intuitive. In addition, the equipment also provides a variety of optional functions, such as an automatic mandrel lubrication system, fan/water/oil cooling system, robot loading, and unloading, etc., which further improve the automation level and production efficiency of the equipment.
Safety protection in place
The equipment complies with CE and UL standards and can be equipped with safety blankets, infrared alarm devices, safety covers, and other safety protection measures. These measures can effectively protect the safety of operators and reduce safety hazards in the production process.
Optional Configuration
*Bend 1.0XD radius, or more tight radius
*Auto mandrel lubrication system
*Fan / Water / Oil cooling system
*Robot loading and unloading
*Windows XP controller
*Industry PC (3D tube showing, function of mirror image and reverted image)
*3D bending simulation, can read CAD files
*Connect three coordinates measuring instrument
*Safe blanket / Infrared alarm device
*Safety cover
Why Choose Us
Rich experience
A technical team with more than ten years of experience in designing and manufacturing pipeline processing equipment, with strong professional strength.
Full technical certification
Passed CE standard certification and ISO9001 quality management system certification, and technical strength is internationally recognized.
Large production scale
The factory covers a large area and has many large-scale advanced CNC processing equipment, with considerable annual output, which can quickly respond to large-scale order needs.
Wide global market
Products are sold well in more than ten countries and regions including China, Russia, India, Southeast Asia, Japan, Mexico, South Africa, Iran, Brazil, Latin America, etc., and the international market share is gradually expanding.
FAQ
Q: How about the delivery time?
A: Usually, it takes 30 working days for production.
Q: Do you provide all the operations and maintenance manuals in English?
A: Rich in overseas transaction experience, we have a full set of documentation, user manuals, and assembly guidance all in English. You do not need to have any concerns about language issues.
Q: Do you offer any after-sale services?
A: After finalizing the product, we clear up the production line and send you photos and videos for your assurance. Upon request, our experienced technicians and engineers can provide installation and training services. Our customer service team is also always available to answer any inquiries if needed.
Q: What's your payment term?
A: T/T or L/C, 30% as deposit, the balance needs to be paid before delivery but after inspection.
Q: Can your pipe-bending machines be customized?
A: Yes, we can use your control systems and print your logo on the machine, OEM is accepted for Hippo.
Q: What industries use Full Electric CNC Tube Benders with Rotative Heads?
A: These machines are widely used in industries such as automotive, aerospace, furniture, HVAC, and metal fabrication. They are particularly beneficial for applications requiring complex and high-precision tube bending, such as exhaust systems, aircraft components, and medical equipment.
Q: How does the rotative head improve bending capabilities?
A: The rotative head allows for complex bending in multiple directions without manual repositioning of the tube. This feature is especially useful for applications requiring 3D bending, reducing cycle times and, improving production efficiency.
Q: How do you maintain a Full Electric CNC Tube Bender?
A: Regular maintenance includes cleaning and lubricating moving parts, inspecting tooling for wear, checking servo motor performance, and updating software for optimal machine operation. Since these machines lack hydraulic systems, maintenance is generally simpler compared to hydraulic models.
Q: Can Full Electric CNC Tube Benders handle high-volume production?
A: Yes, these machines are designed for high-speed, high-precision production, making them ideal for mass manufacturing. Their automation capabilities and ability to store multiple bending programs further enhance efficiency in large-scale production environments.
Q: What is the difference between single-stack and multi-stack tooling in CNC tube bending?
A: Single-stack tooling allows for one bending radius at a time, while multi-stack tooling enables multiple radii to be used without tool changes. Multi-stack configurations are useful for complex bending applications where multiple bend radii are required in a single part.
Technical Parameters
|
MODEL 85XE |
|
|
round tube / iron tube[S=40kgf/mm²] |
Ф85x2.5t |
|
round tube / nonferrous metal[S=25kgf/mm²] |
Ф85x3.5t |
|
round tube / stainless steel[S=60kgf/mm²] Ф |
Ф76x2.0t |
|
round tube/titanium alloy[S=40kgf/mm²] Ф |
Ф76x2.0t |
|
round bar[S=40kgf/mm²] |
Ф42 |
|
bending speed |
90°/sec |
|
bending accuracy |
±0.03mm |
|
feeding accuracy |
±0.03mm |
|
feeding speed |
700mm/sec |
|
tube rotate speed |
200°/sec |
|
tube rotate accuracy |
±0.03mm |
|
machine head rotation speed |
80°/sec |
|
machine head rotation accuracy |
±0.05° |
|
machine head up & down speed |
120°/sec |
|
machine head up & down accuracy |
±0.05mm |
|
machine head left & rightspeed |
160mm/sec |
|
machine head left & right accuracy |
±0.05mm |