Full-service Tube Bending

Full-service Tube Bending is a comprehensive tube processing solution that integrates design, processing, and testing. It is composed of advanced CNC bending machines, all-electric CNC mandrel bending machines, and professional tube rolling equipment. Relying on intelligent control systems and precision mechanical structures ensures that tubes can be accurately and efficiently bent into the required shape. This service is widely used in aerospace, automotive, construction, industry, and other fields, providing high-quality tube bending products.

High-precision processing
The latest CNC bending machines and all-electric CNC mandrel bending machines are used to process tubes. These equipment are equipped with high-precision servo drive systems and closed-loop feedback control mechanisms. The servo drive system accurately controls the bending action, monitors and adjusts parameters in real-time, and cooperates with advanced molds and processes to effectively reduce deformation and stress concentration. The tube bending accuracy can be controlled within ±0.05 mm, and the angle error does not exceed ±0.1 degrees.

High consistency
Full-service Tube Bending shows a high degree of consistency during the processing process, thanks to the automation and intelligence of the equipment. The automated control system ensures consistent parameter settings to avoid human errors; and intelligently adjusts small deviations to ensure stable results. At the same time, strict equipment calibration and maintenance system ensures long-term stable operation.

Highly customizable
Full-service Tube Bending provides highly customizable solutions, which are specifically reflected in the following aspects:

• Pipe type and size: It can handle pipes with outer diameters ranging from a few millimeters to hundreds of millimeters and wall thicknesses from thin to thick walls to meet the diverse needs of different customers.
• Bending shape and angle: It provides multi-stack, left-hand, and right-hand bending and fixed/variable radius options. Customers can customize complex bending shapes and angles to achieve personalized design.
• Material selection: It supports a variety of metal materials such as carbon steel, stainless steel, and aluminum. Customers can choose the right material according to project requirements to optimize product performance.

Aerospace field

• Aircraft duct manufacturing: In aircraft, various duct systems such as fuel pipes, hydraulic pipes, cooling pipes, etc. are essential for the normal operation of aircraft. These ducts need to be precisely bent into specific shapes and angles to adapt to the complex spatial layout inside the aircraft. Full-service tube bending can ensure the bending accuracy of the duct, and ensure the smooth flow of media such as fuel and hydraulic oil while reducing fluid resistance and improving the energy efficiency of the aircraft.
• Parts production: The aerospace field has extremely high requirements for the quality and performance of parts. Some parts such as engine brackets and landing gear connectors need to be manufactured using tube bending technology. This service can accurately process various complex shapes of tube parts according to design requirements to meet the strength, stiffness, and lightweight requirements of aerospace equipment.

Automobile manufacturing field

• Braking system: The brake pipes in the automobile braking system need to be precisely bent to ensure that the brake fluid can be smoothly transmitted to each brake. Full-service tube bending can process brake pipes that meet the requirements of the braking system of different models to ensure the reliability and safety of the braking system.
• Cooling system: The cooling system of the car requires a large amount of pipes to build cooling channels to dissipate the heat generated by the engine. Through this service, cooling pipes of various shapes can be manufactured to improve cooling efficiency and ensure that the engine works at a suitable temperature.
• Exhaust system: The pipes of the exhaust system need to be bent into specific shapes to adapt to the layout of the car chassis and effectively discharge exhaust gas. This service can accurately process the elbows of the exhaust system, reduce exhaust resistance, reduce noise, and improve the performance and comfort of the car.

Construction field

• Pipeline system: In buildings, water supply, and drainage pipes, HVAC pipes, etc. need to be bent into various shapes to adapt to the structure and space requirements of the building. The full range of pipe bending services can process elbows of different materials and specifications to ensure that the pipe system is tightly connected and the flow is smooth.
• Steel structure buildings: In some steel structure buildings, pipes are needed to build supporting structures and decorative components. This service can bend pipes into unique shapes according to the requirements of the building design, adding beauty and artistry to the building.

Jiangsu LiFu Machinery Technology Co., Ltd. is a professional manufacturer specializing in comprehensive industrial automation equipment solutions for the pipeline industry. Headquartered in Zhangjiagang, with a branch in Jiangyin, we focus on R&D, production, sales, and service of high-end metal pipe forming automation equipment. Our product categories include the CNC electric oil hybrid series, CNC all-electric bending series, pipe-cutting machines, end molding machines, and chamfer machines, which are widely used in automotive parts, aerospace, shipbuilding, and other industries.